The Wulftec SMART Series is a competitively-priced series of semi automatic low and high profile turntable stretch wrapping systems… a smart approach to semi-automatic stretch wrapping
With the SMART™ Series you get:
the exact stretch wrapper you need and pay only for the features you want
to pick and choose the individual components that will best meet your stretch wrapping needs
a better, more competitive price
better and quicker turnaround – now you don’t have to wait longer to get the exact machine you need – the smart series is modular in design
to adapt without overspending
The SMART Series™ has been designed to allow you to:
upgrade the control panel at any time
upgrade the base at any time
upgrade the carriage at any time
change the tower/wrap height at any time
Wulftec was the first in North America to put AC variable frequency drives as standard equipment on all machines. Why? Lower maintenance and better reliability—Wulftec stretch wrappers will save time and money
NEMA 4/12 control panel dust tight and waterproof
The control panel is neatly organized eliminating time otherwise lost searching for wires
The control panel is UL508A approved
Superior Electrical/Electronic Design including Allen Bradley MicroLogix PLC and AC drives
The pull cord remote allows the forklift driver to start and stop the machine. It includes 40 feet of cable and is activated by pulling once to start the cycle. A second pull would interrupt the cycle
Easy to understand alarm signalization
All motors, proximity sensors, photoeyes and other sensors have quick disconnect cables that simplify installation and maintenance
Photoeyes are maintenance free and protected
All Wulftec structures are made of heavy-duty steel for rugged performance, even in the harshest work environments. They’re built to last forever
Dual chain driven for balanced movement & no vibration
Quick and easy adjustment of upper and lower carriage travel
The “Maintenance Free” spring loaded carriage gate equipped with spring loaded rollers, ensures optimal contact with the stretch film year after year, without involving maintenance
Wulftec is the only manufacturer to offer a LIFETIME warranty on its pre-stretch rollers’ blue compound
Preset pre-stretch ratios are available from 50-300%
Since all of our semi-automatic SMART Series™ stretch wrappers wrap 2 inches from the turntable, you are guaranteeing the product is properly secured to the pallet, resulting in a pallet that is more stable for transport, and therefore less damage.
No film threading is required and a Lexan cover eliminates operator’s ability to reach rollers when gate is closed
The pneumatically operated cut and wipe-on system automatically cuts and wipes the film onto the load upon cycle end
A vertical roller positions the film over the clamp which grabs the film; this ensures longer heat wire life expectancy
Then the heat wire swings in and cuts the film
A timed impulse heat control, allows quick cool down so the heat wire becomes cold to the touch within 5 seconds
Wulftec’s clamp ensures clean film release from the pallet load.
Non-Proprietary parts accessible on a local base
The best warranties in the industry
5-year unlimited cycle warranty
lifetime warranty on prestretch rollers
10-years on the steel structure
Production Rate
55 loads per hour
Machine Dimensions
109.50″ L x
51″ W x
99″ H
Maximum Load Size
48″ L x
48″ W x
80″ H
Load Weight
4000 lbs
Approximate Shipping Weight
2900 lbs
Electrical Requirements
120 V /
1 ph /
60Hz
15A
Pneumatic Requirements
3 cfm @
80 psi
Controls
Allen Bradley MicroLogix 1200 PLC
24V control system
Current overload protection
NEMA 4/12 control cabinet
Autoheight sensing photoeye
Power on/off switch and status light
Start/stop push button
Large emergency stop (push / pull type)
Manual carriage up/down function
Variable table speed (16 RPM) with automatic home position
Separate up/down carriage speeds adjustment
Separate top and bottom wrap selectors (0-9)
Reinforced wrap/manual rotation control
Film tension adjustment
Top cover pause switch (Splash proof program)
Mode switch (Manual or Automatic)
Pull cord with 40′ of cable (to be installed by customer)
Separate station on front of tower with clamp jog and an additional e-stop
Lack of film alarm
Structure
14 gauge formed steel tower
Forklift Portable base design
Heavy duty structural steel construction
Film Delivery System
20″ NO-THREAD® Powered Pre-Stretch Carriage
1 HP AC motor with Allen Bradley variable frequency drive
Lifetime warranty on pre-stretch rollers blue compound
Film force release for easy pull at start and end of cycle
50-400% pre-stretch ratio (preset to customer spec, Std 200%)
Electronic film tension control with analog sensor
Film roping bar
Lexan roller cover for operator safety
Proximity sensor on carriage gate to ensure gate is properly closed
Film Tail Treatment
Automated Cut/Clamp & Wipe system
Pulse controlled cutter
Film alignment arm & Brush on film tail treatment
Film Carriage Drive
1 HP AC motor with Allen Bradley variable frequency drive
Two #50 carriage lifting chains enclosed in tower for safety
Bearing supported maintenance free guide wheels
Turntable
77″ dia. 3/8″ steel plate
32 heavy duty non metallic lube-free table supports
3-1/8″ table height
2-3/8″ high base with full surround for safety and strength
Turntable Drive
1 HP AC motor with Allen Bradley variable frequency drive
0-16 RPM variable speed
#50 ANSI heavy duty chain drive
Electronic soft start/stop
Positive turntable alignment controlled by proximity sensor
Turntable Conveyor
76″ dia. 1/4 ” steel plate
2 1/2″ dia. rollers on 3″ centers
All rollers driven
3/16″ wall cold rolled electric welded steel rollers
52″ BFR (between frame rails)
1 HP AC motor with Allen Bradley variable frequency drive
#40 ANSI chain drive
Heavy duty cast iron flange mounted bearing
Conveyor
5′ outfeed contoured gravity conveyor
Standard 52″ BFR (between frame rails)
Standard pass height 10″
2 1/2″ diameter rollers on 3″ centers
3/16″ walls cold rolled electric welded steel rollers
Heavy-duty structural steel design, interlocking style for continuous equal roller spacing
Heavy-duty ball bearings
Technical Information
The machine is provided with a manual including electro/mechanical schematics and drawings, troubleshooting guide & Installation instructions